Bunn ESPRESS ES2C User Manual

®
BUNNEspress  
ES•2C  
DISCONTINUED VERSION  
The information in this manual  
is no longer current.  
2
L
C
Espresso Brewer  
OPERATING & SERVICE MANUAL  
BUNN-O-MATIC CORPORATION  
POST OFFICE BOX 3227  
SPRINGFIELD, ILLINOIS 62708-3227  
PHONE: (217) 529-6601 FAX: (217) 529-6644  
10837.0000C 6/96 ©1994 Bunn-O-Matic Corporation  
®
BUNN Espress  
USER NOTICES  
ES•2C  
The notices on this brewer should be kept in good condition. Replace unreadable or damaged labels.  
00656.0000  
00831.0000  
CAUTION  
HOT  
Liquid-Steam-Surfaces  
24246.0000  
24247.0000  
3
®
BUNN Espress  
SITE REQUIREMENTS  
ES•2C  
PHYSICAL  
The brewer is for indoor use only on a sturdy counter. It is 2612” (67 cm) wide,16” (40.5 cm) tall, and 1912  
(49 cm) deep. The brewer weighs approximately 142 pounds (64.5 kg) when the water tank is filled.  
PLUMBING  
The brewer must be connected to a cold water source with operating pressure between 20 and 90 psi (1.5-  
6.5 bar) from a 12” or larger supply line. Install a valve in the water line before the brewer. Install a regulator  
before the brewer when the pressure is greater than 100 psi (7 bar) to reduce it to 45-60 psi ( 3-4 bar). The  
enclosed water strainer and either of the two enclosed water inlet hose assemblies must be installed before  
the brewer.  
NOTE-Only softened or demineralized water should ever be used in this espresso brewer to reduce the service  
problems caused by naturally occuring elements in your local water supply. A polyphosphate feeder is not  
recommended because it does not remove minerals.  
NOTE-Bunn-O-Matic recommends 38” copper tubing for no more than 25 feet from the 12” water supply line.  
Bunn-O-Matic does not recommentd the use of a saddle valve to install the brewer. The size and shape of the  
hole made in the supply line by this type of device may restrict water flow.  
ELECTRICAL  
The brewer is equipped with an attached cordset and requires a 2-wire, grounded mating receptacle rated  
208-240 volts ac, 20 amp, single phase, 60 Hz. An electrician must properly install a NEMA L6-20R connector  
to the appropriate electrical service on an individual branch circuit to install this brewer.  
CAUTION-The brewer must be properly grounded. A plumbing line will not provide an adequate ground.  
4
®
INSTALLATION  
BUNN Espress  
ES•2C  
PLUMBING  
Install the brewer as indicated below  
FROM  
WATER  
SUPPLY  
INLET HOSE  
WATER STRAINER  
ASSY.  
24682.0000  
Adaptor  
24684.0000  
Sealing Washer  
23820.0000  
Strainer Assy.  
24684.0000  
Sealing Washer  
24683.0000  
Adapter  
To Espresso Brewer  
Inlet Hose  
From Water Treatment  
FLOW  
BUNN  
90 psig max operating pressure  
BOM Strainer  
ELECTRICAL  
CAUTION-The brewer must be disconnected from the power source until specified. Improper electrical  
installation will damage electronic components.  
1. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.  
2. When instructed to proceed, connect the brewer to the power source.  
CAUTION-The brewer must be properly grounded. A plumbing line will not provide an adequate ground.  
INITIAL FILL & HEAT  
CAUTION-The brewer must be disconnected from the power source until specified. Improper electrical  
installation will damage electronic components. Plumbing must be connected to the brewer before  
proceeding.  
1. Watch the tank water level gage and push the tank/boiler manual fill button. Hold the button until the water  
level is visible in the sight gage.  
2. Connect the brewer to the power source.  
3. Place the main power switch in the “ON” position. The automatic refill function of the electronic control  
system will engage at this time. The refill indicator will glow and the tank will automatically fill with water.  
This switch also initiates the heating of the water in the tank/boiler.  
4. Press the continuous flow button on each of the group control panels just until water flows from the group  
heads. This will purge air from the lines and allow faster heating of the group heads.  
5
®
OPERATING CONTROLS  
BUNN Espress  
ES•2C  
1 .............. Tank/Boiler Manual Fill Button  
2 .............. Pressure Gage  
3 .............. Hot Water Wand  
4 .............. Tank Water Level Gage  
5 .............. Hot Water Wand Control Knob  
6 .............. Espresso Group Head  
7 .............. Cup Warmer Tray  
8 .............. Steam Wand Control Knob  
9 .............. Power Indicator Lamp  
10 ............ Main Power Switch  
11 ............ Steam Wand  
12 ............ Drip Tray  
13 ............ Drip Tray Grate  
14 ............ Filter Holder  
15 ............ Program Switch  
16 ............ Group Control Panel  
A .............. One Half-Cup Selector  
B .............. One Full-Cup Selector  
C .............. Two Half-Cups Selector  
D.............. Two Full-Cups Selector  
E .............. Continuous Flow Button  
F .............. Brew Indicator  
6
®
BUNN Espress  
ADJUSTMENTS  
ES•2C  
INFUSION  
The brewer leaves the factory set to yield these approximate amounts of water:  
One Half-Cup ................... 50 cc.  
One Full-Cup .................... 100 cc.  
To change the factory set amounts:  
Two Half-Cups ................. 100 cc.  
Two Full-Cups.................. 200 cc.  
1. PlacetheprogramswitchintheProgram(right)position. Thebrewindicatorsmayglow(seepreinfusion  
section below).  
2. Place the desired amount of espresso grind coffee in the appropriate filter holder (1 or 2 cups). Lock the  
filter holder into the group head.  
3. Place a measuring vessel beneath the filter holder dripouts. The amounts may be set from 0 to 500 cc.  
4. Press and hold the desired selector button until water flows from the filter holder (approximately 3  
seconds). The brew indicator will begin flashing.  
5. Press any of the selector buttons when the desired amount of coffee is measured. This saves the new  
setting in memory only for the selection in step #4.  
6. Repeat steps 2-5 for each amount selection you want to reset. Those not reset will retain their old settings.  
7. Place the program switch in the “Run” (left) position.  
NOTE - The continuous flow button is not programmable.  
PREINFUSION  
Preinfusion releases a small nonadjustable amount of water into the filter holder at the beginning of the  
brew cycle, wetting the coffee. This is followed by a short delay, then the programmed amount of infusion  
water. Preinfusion may be enabled or disabled on either or boths sides of the brewer.  
Todeterminewhetherornotpreinfusionisenabled,placetheprogrammingswitchintheProgram(right)  
position. If either brew indicator glows, preinfusion is enabled on that side.  
To enable preinfusion on either side, press the continuous flow button of the desired side until the brew  
indicator glows .  
To disable preinfusion on either side, press the continuous flow button of the desired side until the brew  
indicator goes out.  
Place the program switch in the “Run” (left) position.  
7
®
BUNN Espress  
OPERATION  
ES•2C  
ESPRESSO BREWING  
1. Determine the batch size to be made.  
2. Place the desired amount of espresso grind coffee in the appropriate filter holder (1 or 2 cups), shake it  
gently to level the bed, and using a tamper, compress the coffee.  
3. Clean all coffee particles from the edge of the filter holder.  
3. Raise the prepared filter holder up into the desired group head and twist it to the right (counterclockwise)  
until tight. Do not use excessive force.  
4. Press the appropriate batch selector button for the selection made in step #1. (The continuous flow button  
may also be used.)  
5. Brewing stops automatically when the predetermind amount of water has been used. The flow may be  
stopped at any time by pressing one of the five dispensing buttons.  
6. Rinse the filter holder after each use.  
HOT WATER & STEAM  
CAUTION - Water, steam, and wands are hot. Be very careful!  
Rotate the the steam or hot water control knobs to the left (counterclockwise) to dispense steam or hot  
water from the associated wands.  
Rotate the steam or hot water control knobs to the right (clockwise) to stop the flow of steam or hot water  
from the associated wands.  
Wipe the wands with a damp cloth immediately after each use.  
8
®
BUNN Espress  
BREWING TIPS  
ES•2C  
GENERAL  
Good espresso is identified by its taste, aroma, and the manner in which it is served. All of these elements  
can be improved-upon to serve your customers a better product.  
BEAN SELECTION  
The selection of a blend of coffee is a matter of personal choice. A blend with a high proportion of Central  
and/or South American beans results in a beverage with a soft and agreeable flavor. A blend with a high  
proportion of African, Arabian, or Indonesian beans results in a bevewrage with a stronger flavor.  
BEAN STORAGE  
Roasted beans begin to lose their flavor and aroma shortly after roasting. It is not advisable to keep large  
quantities of coffee beans. Roasted beans should always be stored in an airtight container in a cool, dry place  
to retain these qualities for as long as possible.  
GRIND  
Make sure the grinder is functioning properly and delivering the correct grind. Place a small amount of  
ground coffee in the palm of your hand and spread it out some. The particles should be small and for the most  
part, uniform in size. There should be almost no really large grains. If the grind doesn’t look right, try adjusting  
the grinder. The true test of the grind, though is when you brew.  
GROUND COFFEE STORAGE  
Do not store quantities of ground espresso coffee, even overnight. The use of freshly ground espresso  
coffee is always advisable for better flavor extraction and aroma.  
ACCESSORIES & TOOLS  
Keep a supply of serving cups warming on top of the brewer, even when not a busy time. This assures the  
customer a hot cup of espresso each time. The cups will draw heat from the beverage if they are too thick.  
Medium-sized cups improve the presentation of the served beverage by allowing a slight amount of turbulence  
in the cup as the espresso falls from the filter holder. The crema can then rise easily to the surface.  
Store all mixing tools, ie: spoons, etc. in hot water so they will not draw the heat from the beverage.  
CLEANLINESS  
Keep all items used in the preparation of espresso and related beverages clean. It improves the  
presentation of the product served and it’s just a good sanitary practice.  
9
®
CLEANING  
BUNN Espress  
ES•2C  
FILTER HOLDER CLEANING  
Bunn-O-Matic recommends daily cleaning for your espresso brewer using the following steps:  
1. Place the one-cup basket into the filter holder.  
2. Put a teaspoon of any granular espresso cleaner or automatic dish washing detergent (such as Cascade®)  
into the basket.  
3. Lock the filter holder into the right group head. As if you were brewing espresso.  
4. Press the right continuous flow button to begin the cleaning process. After about 20 seconds, press the  
button again to stop the flow of water.  
5. Repeat step 4, six times. Decreasing the time to about ten-seconds for each cleaning process.  
6. Remove the filter holder from the right group head.  
7. Rinse the right group head thoroughly by repeating step 4 a few times without a filter holder installed.  
8. Repeat steps 2 through 7 using the left group head.  
9. Remove the basket and filter support wire from the filter holder.  
10. Use a damp cloth rinsed in any mild, non-abrasive liquid detergent to wipe the inside and outside surfaces  
of the filter holder, basket, and support wire.  
11. Rinse all parts in hot water and reassemble the filter holder.  
NOTE: Your hands must be clean before reassembling the filter holder.  
12. Repeat steps 2 through 11 with the two-cup filter basket.  
EXTERIOR CLEANING  
The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning  
all surfaces on Bunn-O-Matic equipment.  
10  
®
ALARMS  
BUNN Espress  
ES•2C  
ONE BREW INDICATOR FLASHING (EITHER SIDE)  
Thisalarmflasheswheneitherflowmeterhasnotsentimpulsestotheelectroniccontrolunitformorethan  
five seconds. All functions will stop and the lamp will begin to flash if brewing a programmed amount. Check  
the following:  
A. Coffee ground too fine.  
B. Obstruction in the group head (dirty screen, blocked orifices, etc.)  
C. Flow meter and electrical connections.  
D. Solenoid valve and electrical connections.  
E. Pump not operating properly.  
Turn the alarm off by attempting another programmed brew or by placing the program switch in the  
“Program” (right) position and simultaneously pressing the ‘two half-cup’ and ‘two full-cup’ selector buttons  
on the appropriate control panel. Place the program switch in the “Run” (left) position.  
If the problem persists, the alarm will flash every time a programmed button is pressed.  
BOTH BREW INDICATORS FLASHING  
This alarm flashes when the boiler does not refill to the required level within 60 seconds. All functions  
except continuous brew will stop and the lamps will begin to flash if brewing a programmed amount. Check  
the following:  
A. Level probe and electrical connections  
B. Water connections and pressure loss  
C. Solenoid valve and electrical connections.  
Turn the alarm off by placing the program switch in the “Program” (right) position and simultaneously  
pressing the ‘one half-cup’ and ‘two half-cup’ selector buttons on the left control panel. Place the program  
switch in the “Run” (left) position, the boiler will resume refilling.  
This alarm does not affect operations when using the continuous flow button.  
NOTE - This alarm will flash when attempting to entirely fill the tank/boiler without using manual fill.  
11  
®
BUNN Espress  
ES•2C  
TROUBLESHOOTING  
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems  
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic  
Technical Service Department at (800) 637-8606.  
Inspection, testing, and repair of electrical equipment should be performed only by qualified service  
personnel.  
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are  
energized for more than ten minutes without a supply of water.  
The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will  
help to avoid twists and kinks in the tubing.  
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.  
This brewer is heated at all times unless disconnected from the power source. Keep away from  
combustibles.  
All electronic components have 208-240 volt ac and low voltage dc potential on their terminals. Shorting  
of terminals or the application of external voltages may result in board failure.  
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If  
an intermittent condition is encountered, the cause will likely be a loose connection at a terminal or crimp.  
WARNINGS  
Exercise extreme caution when servicing electrical equipment.  
Disconnect the brewer from the power source when servicing, except when specified.  
Follow recommended service procedures.  
Replace all protective shields and safety notices.  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
Equipment will not operate No power or incorrect voltage  
Connectthebrewertothepowersource.  
Check for proper voltage.  
Check circuit breaker/fuse.  
Power switch  
No water  
Must be in the “ON” position.  
Power indicator will glow.  
Check plumbing and shut off valves.  
Brew cycle will not start  
Water treatment or strainer  
Direction of flow arrows must be  
pointing toward the brewer.  
Remove the strainer and/or water  
softener and check for obstructions.  
Clear or replace.  
12  
®
TROUBLESHOOTING  
BUNN Espress  
ES•2C  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
Check connections between the  
flowmeter and electronic control unit.  
Replace flowmeter.  
Will not brew when any of the Flowmeter  
batch buttons is pressed.  
(Continuous brew works as  
well as automatic refill.)  
Check voltage at terminals. If voltage is  
presentwhenthedoseswitchispressed,  
disconnectpowersupply,removewires  
from coil terminals and check coil ter-  
minal continuity. If there is continuity  
replace solenoid.  
Solenoid valve  
When start switch is pressed, pump  
should turn on immediately. If this  
does not happen, check voltage at ter-  
minal block on the pump. If correct  
voltage is present, use a flat-blade  
screwdriver to turn the motor shaft on  
the rear end of the motor to see if the  
pump is locked. If the shaft does not  
turn, replace pump assembly.  
Pump  
Remove the solenoid valve and clear it  
of any obstructions. Rebuild or replace  
the valve if necessary.  
Water is not hot or long re- Solenoid valve  
covery time.  
Disconnect power supply , remove all  
wires check across limit terminals for  
continuity. If no continuity, replace  
limit thermostat(s).  
Limit thermostat(s)  
Check tank heater terminals for correct  
voltage. If voltage is present and ma-  
chine is not heating properly, replace  
tank heater.  
Tank heater  
13  
®
BUNN Espress  
ES•2C  
TROUBLESHOOTING  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
Check coffee grind  
Short brew time(less than Coffee ground too coarse  
approximately20secondsper  
half-cup). Weak coffee. No Coffee not fresh  
crema.  
Use fresh coffee  
Too little coffee used  
Adjust amount to taste  
Coffee not tamped into filter basket  
Use tamper to press coffee into basket  
Brewer does not reach oper-  
atingpressureordoessovery  
slowly.  
14  
®
TROUBLESHOOTING  
BUNN Espress  
ES•2C  
PROBLEM  
problem  
PROBABLE CAUSE  
problem  
REMEDY  
problem  
15  
®
BUNN Espress  
PLUMBING DIAGRAM  
ES•2C  
16  
®
BUNN Espress  
WIRING DIAGRAM  
ES•2C  
L2  
L1  
GREEN  
ELECTRONIC  
CONTROLLER  
PROGRAM SWITCH  
K1-N.O.  
COIL  
J9-1  
A1 A2  
POWER IND  
J8-1  
7
5
8
6
4
2
GROUP  
SOL  
GROUP  
SOL  
REFILL  
SOL  
3
1
PUMP  
FLOW  
METER  
J7-1  
REFILL IND  
POWER  
SWITCH  
FLOW  
METER  
J6-1  
J5-1  
J4-1  
J3-1  
LIMIT  
THERMOSTAT  
TANK HEATER  
PRESSURE  
SWITCH  
J2-1  
J1  
PROBE  
(RIBBON CABLE)  
220 VOLTS AC  
2 WIRE  
SINGLE PHASE  
60 HZ  
17  

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